high efficiency powder concentrator

high efficiency powder concentrator The classifier shaft adopts the stepless speed control.

high efficiency powder concentrator   

 

Powder Concentrator is widely used in the coal milling of the new dry cement production line, dry milling of the raw materials, and cement mill system.

Powder Concentrator is mainly used for raw meal clinker classifying and setting up close-circuit grinding system with ball mill. It is widely used in powder process, cement, chemical, metallurgical and other industries. Trough continuous technical improvement and proved by practical use, these kinds of powder concentrator are good in material distribution, reliable convenient in adjusting fineness, high efficient in separating, convenient in installation, easy to maintain, etc.

T-Sepax high-efficiency three-classification powder concentrator is the latest high-tech product, which is developed by our company adopting aviation aerodynamics analyzing methods. This product is a breakthrough of conventional closed-circuit grinding system in application of the two-classification theory of “coarse and fine powders”, which divides the materials into “Three” classifications, i.e. large, medium-sized and small powders. The product system has the advantages of simple configuration and low investment, and it can increase amounts of mill output greatly. With unique internal structure, high efficiency of powder concentration, remarkable energy saving effect, it is the prime product to improve product yield and quality of the grinding system after the implementation of the new cement standards, which leads the new wave of technological innovation related to powder concentration.

Technical Features:

Belong to the static classifying trashing equipment, powder concentrator runs without moving parts to achieve the reliable and stable operation. Through the stable operation of the rolling machine, the output of the system can be improved. Compared to traditional powder classifiers, T-Sepax high-efficiency three-classification powder classifier has the following outstanding advantages:

1. Divide the materials into three classifications, i.e. “the large powder (d>150um), the medium-sized powder (60um <d <150um) and the small powder”. Through the first-level classification, the large particles are separated from the mixed powder, while the second-level accurate classification is completed by the annular space shaped by counter vanes and the vertical rotors, with ultra-high classifying precision and higher classifying efficiency.

2.Compared with the centrifugal, tornado, rotor classifier of the similar size, T-Sepax high-efficiency three-classification powder classifier, in contrast with classifiers in the respect of treatment capacity, has greatly increased the treatment capacity and classifying efficiency, thus more in tune with the needs of large-scale production. The advanced and reasonable structure allows the classifying airflow, production and feed volume to change in a large range without affecting the classifying efficiency. The classification performance is very stable.

3. The classification theory is advanced. Combining with various classification principles, O-X high-efficiency vortex combined powder classifier applies aviation aerodynamic analyzing method to optimize the design of the entire flow field, making the device resistance significantly reduced, so the energy-saving effect is very obvious. The classifier rotor is equipped with the vortex rectifier with national patent, and relative to the rotor, the airflow inside the rotor does not spin but only go up. After the airflow enters into the motor, because of the momentum, the drive for the motor is reduced, thus saving the drive power and reducing the wear and tear. After the materials have been classified for twice, the classification precision is higher.4. The classifier shaft adopts the stepless speed control. The adjustment of fineness is convenient, sensitive and reliable, and the adjustment range is wide.

5. It has re-optimized the design of the classifying zone, enhanced the spatial range of the areas, made full use of the main space to increase the ratio of powder and air and improved the classifying efficiency.

6. The wearing parts and components of the classifier, such as the scattering reel, cyclone snail horn, countervanes and rotor classifying blades are all made from wear resistant materials or processed by wear-resistant techniques, so the wear rate is very low. It uses the new manganese plate as the lining, which effectively extends its service life.

7. Adopt a new design program to seal the lowering bearing of the spindle, which is an effective solution to the two important problems, i.e. the bearing dust pollution and lubrication oil leakage, and meanwhile effectively extends the life of the lowering bearing.

8. When designing the foundation of the classifier, apply mechanical vibration attenuation theory so that the resonant frequency of the classifier and the foundation is not close to the natural frequency of the classifier and natural frequency of the foundation, which is a fundamental solution to the classifier vibration problem that has long troubled the using manufacturers.

9. The large powder pipe, the medium-sized powder pipe and the cyclones all adopt dual interlocking air valve, which significantly lowers the air leakage rate of the system, thus overcoming the major defects of raising too many dusts in the operation of the previous classifiers.

Main Technical Parameters:

Model	Product fineness 0.08%	Air volume (m³/h)	Rotary speed (rpm)	Motor power (kw)	Max treatment volume(t/h)	Output (t/h)
TS-1	0-3	16000	250-500	15	50	10-18
TS-2	0-3	22000	220-450	18.5	90	15-28
TS-3	0-3	30000	180-400	22	120	20-40
TS-4	0-3	45000	160-340	30	150	30-50
TS-5	0-3	60000	130-300	30	210	40-70
TS-6	0-3	75000	130-260	37	260	50-85
TS-7	0-3	95000	120-240	45	330	75-110
TS-8	0-3	120000	110-200	55	400	95-130
TS-9	0-3	150000	110-180	75	500	110-160
TS-10	0-3	180000	100-180	90	580	110-160
TS-11	0-3	210000	100-170	110	680	130-190
TS-12	0-3	240000	100-170	132	760	175-250

high efficiency powder concentrator